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5-Series (E12,E28, E34, E39, E60) Chat relating to the BMW 5-Series of all generations. Specific models include: BMW 518, BMW 520, BMW 520i, BMW 530i, BMW 528i, BMW 530i, BMW 518i, BMW 524d, BMW 525i, BMW 525e, BMW 528e, BMW 540i, BMW 535i, BMW 520d, BMW 525td, BMW 525d, BMW 530d, BMW 525i/xi, BMW 530i/xi. (BMW 5-Series Forum)

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Old 02-18-2005, 06:41 PM   #1 (permalink)
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So i finally got some free time to pull my interior out, since im replacing it, and I had so much fun doing it!! Its pretty easy too.. This doesnt happen very often so I thought I'd let you all see some pics.. And to my disappointment I found a rust spot which i stepped on and that made a hole.. so i punched it all out.. Luckily its a perfect circle form hole and i found it now.. Any tips for patching it up?? I dont have a welder. Will cold welding such as JBWeld, bondo, sealants and sprays work?? Its about 6 in in diameter.. You can see the shape before it was punched out..

I also replaced the heater core while i was at it, since it was screwing up.. The last pic is a rusty spot above my rear wheel.. Do you have any tips for repairing this?? THanks..













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Old 02-18-2005, 10:29 PM   #2 (permalink)
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Since welding is not an option for you here; cutting all the rust out is a must without worrying about the shape of the opening, a good quality sheet metal can be cut to fit; place it using a drill plus some rivets. You can make it look good with a can of body filler to cover up the mess inside; on the underside? under carrriage black spary/brush (tar) will do...good luck
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